Sometimes a small improvement can have a huge impact. Van Oord’s new reclamation pipe gasket design significantly reduces the risk of potential finger injuries with an easy to implement and cost-effective solution. The design was chosen as the winner of IADC’s Safety Award 2025.

Design innovation

When connecting the flanges of steel reclamation pipes, a paper gasket is placed in between to seal the gap. When using traditional gaskets, workers had to hold the gaskets in place, creating a potential risk of finger injuries. With Van Oord’s redesign of the gaskets to add “ears”, personnel are now able to keep their fingers further away from the flanges, therefore significantly reducing the risk of finger injuries while connecting reclamation pipes.

For each 12-metre section of reclamation pipe, a gasket must be placed. With kilometres of reclamation pipes being connected annually by the global dredging industry, this small change in design can have a huge impact in reducing the risk for personnel involved in this activity.

The new gaskets were developed after reclamation workers at Van Oord shared their concerns and ideas for improving the issue. After a few hours of brainstorming and development of the new design, the new gasket was created.

The type of gasket has remained the same, as only a small change in design was required. Therefore, it is easy to implement and use on reclamation pipe connections around the world. Van Oord opted for a design with three “ears” allowing for easy handling, even while wearing gloves.

Van Oord provided their supplier of the gaskets with the specifications of the new design, who ordered the knife required to cut the new gaskets. Once the knife was available, the supplier was able to deliver the gaskets quickly, as fast as traditional gaskets.

Simple and cost effective

Although the solution may be simple, its impact is considerable. The new design substantially reduces the risk of possible finger injuries, which can result in lost work time and even permanent disability. Another strength of this innovation is that the new gasket design can be easily implemented in a cost-effective manner by other dredging companies, improving safety for reclamation workers around the world.

This solution is a great example of the importance of creating a culture of safety. By empowering colleagues to speak up and voice their concerns, and listening to their ideas for improvement, we can all benefit.

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